Production line to gluing kitchen sponge

Destination:
Production line to gluing kitchen sponge is destination to connecting sheets of polyurethane foam to
sponge nonwovens sheets.

Structure:
Production line to gluing kitchen sponge is composed of few modules:
– Gluing sponge machine
– Conveyor sponge on the gluing machine
– Fiber rewinder

Bez tytułu

1. Gluing sponge machine

Destination
Gluing sponge machine is designed of the application solvent adhesives*
in the materials moving on the conveyor.
*Option: extension of scrubbing systems with nozzles for water-based adhesives with the addition of
steam boxes in purpose reduce the setting time of the glue.

Construction:
Gluing sponge machine is composed of two modules:
– input and output conveyors
– glue unit.

linia do zmywaka

General view of the machine

The input conveyor – 3m, equipped with sensors coupled to the SPS
Output Conveyor – 2.8 m
The width of the material being conveyed 100 cm
Light hole 110

Principle of working:
The amount of glue and speed of the conveyor is programmed from the control panel (determines the efficiency
of the machine. The end of positioning process the material to cover the glue in the input tray starts automatic
machine cycle. All operations take place automatically

T E C H N I C A L D A T A

Working speed (when cut into pieces 2m) to 6 sheet/ min
Effeciency 80-100 m3/ 8h
Type of glue Polymer (based on formaldehyde resins)-
aquatic (drying time 8h)
Electrical consumption 400 V 50 Hz
Power consumption 6,5 kW
Pneumatic power 8 bar
Air consumption Do 400 l/min
Controlling SCHNEIDER
Max. dimentions sheet 1050 mm x 2100 mm
The type of glue Solvent based * water-based adhesive
Ventilation system yes
Number of pallets loaded in the machine 3 pcs.
Overall dimentions (l.x w.x h.) 8200 mm x 2500 m x 2400 mm


* Optional for an additional charge


The Company reserves the right to make changes to the design as well as technical parameters.

2. Conveyor sponge on the gluing machine

Destination:
The conveyor is used to transportation cutting sheets sponge.

Principle of working:
After switching on the machine and the introduction of, sequence of administering sheets from pallets
pneumatic grippers charge sheets and put them positioning on the machine applying the glue. The
computer controls the set speed and the order of the sequence of work, recognizing the presence of
plates on pallets.

Construction:
Aluminum construction made by structural sections BASCH with linear motor FESTO, and control
station SCHNEIDER. The safety system is based on components TELCO.

T E C H N I C A L D A T A

Efficiency (when cut 2m segments) Do 6 arkuszy / min
Power supply 400 V 50 Hz
Power consumption 0,5 kW
Pneumatic supply 8 bar
Air consumption Do 600 l/min
Max. dimensions of sheet 1050 mm x 2100 mm
Inside diameter of winding tube Ø 50 mm
Width of fiber roll 1000 mm
Dimensions of machine 10500 mm x 3000 m x 3500 mm



3. Fiber rewinder

Destination:
Rewinder is used for the confectioning fiseline on the operator station and positioning sponge taped
to it. Option: expansion of the download module sponge and positioning sponge on gluing sponge

Construction:
The machine has built a framework in the shape of a cuboid. It is made the rectangular sections
connected by welds. The structure contains the following components:
– drive module
– clamping module

T E C H N I C A L D A T A

Efficiency (when cut 2m segments) Do 6 arkuszy / min
Power supply 400 V 50 Hz
Power consumption 0,5 kW
Pneumatic supply 8 bar
Air consumption Do 200 l/min
Max. dimensions of sheet Ø 1000 mm
Inside diameter of winding tube Ø 50 mm
Width of fiber roll 1000 mm
Dimensions of machine 4000 mm x 2000 m x 2000 mm


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